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Glass Manufacturing Industry

Nitrogen-hydrogen protective atmosphere for the float glass tin bath, oxygen-enriched combustion and raw material handling.

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Glass Manufacturing Industry
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In float glass production the molten tin bath is protected from oxidation by a protective atmosphere of nitrogen and hydrogen. Oxygen-enriched combustion in melting furnaces lowers fuel consumption. Raw materials such as sand, soda and cullet are fed dust-free and enclosed by pneumatic conveying systems.

A float line depends on a stable N2/H2 atmosphere over the tin bath: any oxygen ingress causes tin oxide defects on the glass surface. On-site nitrogen and hydrogen generators supply this atmosphere at constant composition without relying on bulk deliveries. In the melting end, oxygen generators allow oxygen-enriched or oxy-fuel firing, and dense phase conveying moves abrasive sand, soda and cullet at low velocity, which limits pipe wear and dust. Circulation pumps serve the cooling water circuits. For a proposal, provide gas flows and purities, furnace capacity, batch materials with conveying distances and tonnages, and cooling water flow rates.

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Frequently asked questions

Why is dense phase conveying preferred for glass batch materials?

Sand and cullet are highly abrasive. Dense phase systems move them at low velocity in slugs, which greatly reduces wear on bends and pipes and limits segregation of the mixed batch. Material, particle size, tonnage per hour and conveying distance determine the vessel and pipe size.

What purity is required for the tin bath protective atmosphere?

The atmosphere is mainly nitrogen with a few percent hydrogen, and residual oxygen must stay at the ppm level. Nitrogen purity of 99.999% with a very low dew point is common. Your tin bath size and leakage rate determine the flow needed to maintain a slight overpressure.

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